The importance of the research rate in stamping mold manufacturing!

As an important part of modern manufacturing industry, stamping dies are directly related to the precision and productivity of products. In the stamping die manufacturing process, the rate of research and bonding is a crucial parameter, which determines the quality of the die, life and the quality of the final product.

The design and manufacturing process of stamping die involves precision machining, heat treatment, surface treatment and other aspects, and the research and bonding rate is a key indicator to measure whether these processes achieve the expected results. The so-called R&C rate refers to the uniformity of the gap between the upper and lower die kernels when the die is closed. A high R&C rate means that the gap between the dies is evenly distributed, which ensures the fluidity of the material in the stamping process and the forming effect. A mold with a high R&C rate has a direct impact on the improvement of product quality. When a die has a high grind rate, the stamped product will have neat edges, no burrs, and precise dimensions, reducing the need for subsequent trimming or sanding. This not only saves costs, but also shortens the production cycle and improves overall work efficiency.

A good rate of seaming also extends the service life of the mold. Because the mold is subjected to high intensity pressure during the stamping process, a low rate of fusing will lead to uneven local stress, resulting in premature wear or even damage. The high research rate of the mold because the force is uniform, can effectively avoid this situation, thus reducing the number of repairs, reduce maintenance costs, improve the overall service life of the mold.

To achieve a high rate of research and bonding, it requires efforts in various aspects. First, mold design is the key. Designers need to make precise calculations according to product requirements and material properties to ensure that the structure of the mold is reasonable and the dimensions of each part are accurate. Secondly, the choice of processing technology is also very important. For example, the use of high-precision CNC machine tools for processing can effectively control the processing error and improve the dimensional accuracy of the mold. In addition, the heat treatment process also needs to be strictly controlled to obtain the appropriate hardness and toughness to prevent the mold from deformation during use.

In the actual production process, regular maintenance and inspection of the mold is also required. Through professional testing equipment, such as three coordinate measuring machine, etc., to detect the wear and tear of the mold, timely adjustment and repair, to ensure that the research and fitting rate is always at a high level.