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In the world of metal fabrication, the quality of the fold angle for stamped part processing directly affects the function and appearance of the final product. An accurate and consistent fold angle is essential to ensure that the part can be assembled and used correctly. In practice, however, the problem of poor folding angles is often encountered, which not only leads to a reduction in product quality, but may also result in additional cost and time loss. This article will delve into the causes of this problem and propose effective solution strategies.

It is important to understand that poor folding angles in stamped parts processing can be caused by a variety of factors. Among the most common causes and solutions are the following:

1. Regular die maintenance and replacement are necessary to address the problem of die wear. Worn dies cannot provide enough pressure and support to form the correct angle, so as soon as signs of wear are detected, the dies should be repaired or replaced. In addition, the use of high-quality die materials is also effective in reducing the rate of wear and prolonging the life of the die.

2. Inconsistencies in the thickness of the material used in the processing of stamped parts will directly affect the degree of metal bending during the folding process. To ensure that the material thickness is uniform, it is not only necessary to choose a reputable supplier at the time of procurement, but also to conduct a strict thickness test on the material before stamping parts processing. If it is found that the material thickness does not meet the requirements, it should be returned or replaced in time to avoid unnecessary losses.

3. Wrong machine setting is another common problem before stamping parts processing. Before the folding operation, it is necessary to make sure that all the parameters of the machine (e.g. folding depth, pressure, etc.) have been accurately set according to the process requirements. This requires appropriate technical knowledge and experience on the part of the operator. For new employees, adequate training and guidance should be provided to ensure that they are able to operate the machine and make the correct settings.

4. Human error is also an important factor in poor folding angles in stamped part processing. Operators should remain focused during stamped parts processing and follow the operating procedures strictly. At the same time, the introduction of automated equipment and monitoring system can effectively reduce the occurrence of human error and improve the accuracy and consistency of processing.

5. In addition to the above factors, changes in ambient temperature and humidity in the stamped part processing environment may also affect the properties of the metal material, which in turn may affect the folding angle. In a precision machining environment, constant temperature and humidity should be maintained to minimize the impact of the external environment on the stamped part machining process.