Machining Essentials, Five key points in the preparation of process regulations

Machining process regulations are an integral part of machining, it is extremely important to ensure product quality, improve production efficiency. Preparation of a reasonable machining process regulations, need to consider a number of factors, involving technology, economics and management and other levels.

In the preparation of machining process regulations, we must fully understand and analyze the drawings and technical requirements of the parts. This is the basis for all subsequent processes. Understanding the use of the part, its function and the relationship with other parts can help the process personnel to determine the appropriate machining program.

Next, the rational selection of machining equipment and tools is also a part of the preparation of machining process regulations can not be ignored. The performance of the equipment directly determines the possibility and efficiency of machining. Selection of equipment should consider its accuracy, power, stability and other factors to ensure that they can meet the processing needs of the parts. At the same time, the selection of tools is also crucial, including the type of tool, material, and geometric parameters.

Developing the machining process route is one of the core contents of preparing the protocol. It includes the arrangement sequence of work processes, the selection of positioning reference, the allocation of machining allowances and other key steps. When formulating the process route, it is necessary to give full consideration to the connection and conversion between the processes and minimize the intermediate process in order to improve the machining efficiency. The design and production of process equipment is also an aspect of the preparation of machining process regulations must pay attention to. Process equipment such as jigs, fixtures, gauges, molds, etc. to ensure the quality of processing and improve productivity has a significant impact. Therefore, the design should take into account their versatility, specialization and adjustability, to ensure that both meet the current production requirements, but also to adapt to possible future changes.

Of course, the preparation of machining process protocols also takes into account cost and economics. This includes material costs, labor costs, energy consumption and other aspects. Cost control and maximization of benefits can be achieved by optimizing the process flow, reducing unnecessary machining steps and improving material utilization. In addition to this, safety is also an issue that must be emphasized when preparing machining process protocols. The protocol should clarify the safety operation norms to prevent accidents and protect the safety and health of workers.

In the process of preparing machining process regulations, the requirements of environmental protection also need to be taken into account. Selection of environmentally friendly materials and processes, reduce pollution, reduce noise, these are the goals pursued by the modern manufacturing industry.

Preparation of good machining process regulations also need to go through a rigorous review and trial production verification. Through the actual operation to test the feasibility and rationality of the regulations, timely detection and correction of the problems and deficiencies.