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Advantages and disadvantages of high-speed injection in injection molding processing2024-04-26 17:54:05
Advantages and disadvantages of high-speed injection in injection molding processing

In the field of injection molding processing, high-speed injection, as an advanced production technology, has been widely used in the manufacturing process of various plastic products. High-speed injection has many significant advantages over traditional injection methods, but there are also some potential disadvantages.

 

Advantages of high-speed injection for injection molding processing:

1. Improve production efficiency: the biggest advantage of high-speed injection is its extremely high production efficiency. Since the speed of high-speed injection is much faster than traditional injection methods, more production tasks can be accomplished in the same amount of time. This can greatly improve production efficiency and reduce production costs for manufacturers of high-volume production.

2. Improve product quality: High-speed injection allows the plastic melt to fill the mold in a short period of time, which reduces the cooling time of the melt and results in a higher surface finish of the product. In addition, high-speed injection can also reduce the shear stress of the melt, reduce the internal stress of the product, thereby improving the overall quality of the product.

3. Reduced material waste: Due to the higher speed of high-speed injection, less waste is generated during the production process. This helps to reduce material waste and further reduces production costs.

4. Expanding the scope of application: the development of high-speed injection technology makes it possible to realize many complex plastic products that are difficult to be produced by traditional injection methods. For example, some thin-walled, high-precision plastic products, only the use of high-speed injection technology to ensure product quality and production efficiency.

 

The disadvantages of injection molding processing high-speed injection:

1. High equipment costs: Although high-speed injection has many advantages, but the production equipment required is usually more expensive. For some small businesses, it may be difficult to afford the high cost of investment in equipment. 2.

2. High operating skill requirements: Due to the complexity of the high-speed injection process, the operator's skill requirements are high. Operators need to have a wealth of experience and professional knowledge to ensure the smooth running of the production process.

3. May affect the life of the mold: During the high-speed injection process, the friction between the melt and the mold is high, which may accelerate the wear and tear of the mold, thus affecting the life of the mold.

4. Limited adaptability: Although high-speed injection technology has advantages in many aspects, high-speed injection may not be the best choice for some special plastic products, such as some thick-walled and large-sized products. In this case, the traditional injection method may better meet the production needs.